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| Ingredients 01. KITACO Hybrid CDI Unit 02. KITACO Pulley Kit Type-III + NCY Rollers, 7g 03. KYMCO Handle Switch Assy, Right Side 04. KYMCO Brake Fluid Cylinder with Lever 05. KYMCO High-Pressure Stainless Hose 06. KYMCO Speedometer Gear Assy 07. BREMBO Mini Caliper 08. Caliper Adapter, CNC Aluminum 7075 08. RPM Disc Rotor, Round ø220mm 09. Dio ZX Front Forks, Aluminum Disc Brake 10. Live Dio ZX Front Wheel, Aluminum 11. Live Dio ZX Rear Wheel, Aluminum 12. BRIDGESTONE BT39SS Racing Tire, 90/90-10 13. KITACO Oil Rear Shock, 255mm 14. KYMCO Drum Brake System, Rear 15. KYMCO View Mirrors, Round 16. KYMCO Signal Lights, Front 17. Lui Moto Seats, Custom designed seat 18. Custom Paint, Orange / Gray metallic colors 19. REPSOL Brake Fluid, DOT-4 20. HONDA Coolant, Type-2 21. Happy Mood + High Quality Works from jiangwayne.com Case Study by Wayne 2005.12.23 - Vancouver, CANADA The challenge of this custom built project was the "BREMBO Mini Caliper" in disc brake system. It would have been be much easier if this is a YAMAHA 50cc scooter with stock disc brake at front. However, it's a 2002 HONDA JAZZ with CBS drum brakes. It's not too difficult to get a BREMBO Mini Caliper with 2 corresponding pistons, but it's difficult to find a disc which can endure the heat created from dual friction. Most disc brake calipers on 50cc scooters are only single piston. We contacted the RPM Motorsports Company in Taiwan & used their 220mm disc with caliper seat. There were some size differences between the NCY Dio ZX Front Forks and the RPM Caliper Seat, so we had to grind both of them to fit each other. The KYMCO Brake Fluid Cylinder also needed some love: Grinding... by hand, the entire process took more than 8 hrs. The Orange / Gray metallic color paints were done by a high-end body shop that paints for PORSCHE & BMW. Both front & rear wheels are aftermarket parts for the Live Dio ZX. We always recommend BRIDGESTONE BT39SS Racing Tires for people who love speed! The finishing touch was the seat reapholstery by luimotoseats.com in Vancouver. Nice work!
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| Name: |
HONDA JAZZ | SCOOTER AF55 |
| Model ID: | CHF50 | HONDA CHF50 Custom build for Samson Chen |
| Engine: |
AF60E 49cc 4-Stroke | HONDA AF60E 49cc 4-Stroke |
| Cooling System: | Liquid-Cooled | Liquid-Cooled |
| Bore & Stroke: | 38.0 mm x 44.0 mm | 38.0 mm x 44.0 mm |
| Compression Ratio: | 12 : 1 | 12 : 1 |
| Horsepower: | KITACO Hybrid CDI Unit | |
| Torque: | ||
| Valve Train: | SOHC | SOHC, 2-Valves |
| Carburetion: | 15mm CV, Auto Choke | KEIHIN NVK 15mm, Auto Choke |
| Transmission: | Automatic V-Matic Belt Drive | KITACO Pulley Kit Type-III + NCY Rollers 7g |
| Front Suspension: | Twin-Downtube Fork, 48mm Travel | Dio ZX Front Forks, Aluminum |
| Rear Suspension: | Single-Shock, 66mm Travel | KITACO Oil Rear Shock 255mm |
| Front Brakes: | Drum | Disc Brake System, RPM ø220mm Rotor + BREMBO Caliper |
| Rear Brake: | Drum with CBS | KYMCO Drum Brake System |
| Front Tire: | 90/90-10 IRC | BRIDGESTONE BT39SS Racing 90/90-10 |
| Rear Tire: | 90/90-10 IRC | BRIDGESTONE BT39SS Racing 90/90-10 |
| Wheelbase: | 1,191 mm | |
| Seat Height: | 711 mm | |
| Dry Weight: | 71.2 kg | |
| Fuel Capacity: | 4.9 liters | 4.9 liters |
| Price: | CAD $2,599 (2004) | Used Scooter CAD $1,500 Aftermarket Parts + Custom Build CAD $3,500 |
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